Page 63 - FoodFocusThailand No.201 December 2022
P. 63

STRONG QC&QA




                        One of the significant challenges facing by bakery
                     manufacturers is the spoilage of bakery products. The
                     term spoilage of bakery products can be defined as any
                     changes that alter the characteristics and quality of the
                     product to be undesirable for human consumption. This
                     article shall only focus on the spoilage of bakery products
                     caused by microorganisms, types of microorganisms
                     involved,  sources  of  spoilage  microorganisms,  and
                     examples of microbiological criteria of bakery products.
                     The important factors affecting bakery products’ spoilage
                     are the product’s pH and water activity. Products with
                     low  acidity  and  high  moisture  content  are  more
                     susceptible to microbiological spoilage.

                     Microbial Spoilage  The  potential  of  microbial
                     spoilage of bakery products tends to increase nowadays.
                     This phenomenon might be attributed to consumers’
                     demand for preservative-free, clean-label products,
                     including  natural  ingredients  that  are  naturally
                     contaminated with microorganisms, such as whole-grain
                     flour, and the global warming problem. All these factors
                     impact the spoilage and shelf-life of bakery products.
                     The spoilage microorganisms of bakery products can be
                     identified into 3 main groups, including molds, yeasts,
                     and bacteria. These microorganisms contaminate and
                     proliferate in foods resulting in product spoilage or
                     foodborne  disease  outbreaks  in  case  of  pathogen
                     contamination.

                     Mold  Spoilage  is  the  major  problem  in  high  and
                     intermediate-moisture  bakery  products  resulting  in
                     tremendous  economic losses. Mold spoilage causes an
                     undesirable taste and odor due to the production of
                     various exoenzymes such as lipases, proteases, and
                     carbohydrates. Additionally, the mycelium of mold is
                     visible on the surface of the spoiled products. As a result
                     of mold spoilage, the losses of bakery products are
                     approximately 1-5%, depending on the season, product
                     type,  and  processing  methods. The  most  common
                     spoilage  molds  in  bakery  products  are  Rhizopus,
                     Aspergillus, Mucor, Penicillium, Endomyces, Monilia,
                     Cladosporium, and Fusarium. Rhizopus stolonifera is a
                     prevalent spoilage mold in bread and is often referred
                     to  as  the  bread  mold. Penicillium  spp.  including
                     Penicillium roqueforti, Penicillium paneum, Penicillium
                     brevicompactum, and Penicillium chrysogenum can grow
                     on the bread surface, producing a greenish-blue layer.
                     The heat-resistant mold, Paecilomyces variotii, causes
                     spoilage in bread with a characteristic dark yellow-brown
                     layer on the slice of bread. In addition to the mold spoilage
                     problem, mycotoxins found in bakery products impact
                     consumer safety.
                        The sources of mold contamination could be the air
                     in  the  manufacturing  area,  food  contact  surfaces,
                     production  equipment,  raw  ingredients,  and  food
                     handlers. Generally, mold spores are destroyed during
                     baking; therefore, mold contamination happens in the
                     post-baking process during the cooling process, slicing

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