Page 50 - FoodFocusThailand No.220 July 2024
P. 50

SOURCE OF ENGINEER


                                                                         voltage to be within the specified range. Then, the
                                                                         inverter will convert it back to AC with adjustable
                                                                         frequency, making control of motor speed and torque
                                                                         possible. The VFD system works with sensors and
                                                                         processors to regulate AC frequency that supplies
                                                                         to the motor to control the pump’s speed and torque,
                                                                         tailoring pump performance to user settings.
                                                                            Critical considerations for selecting pumps in
                                                                         food manufacturing factories include 1) flow rate
                                                                         along with the pipe diameter, 2) composition and
                                                                         viscosity of the product, 3) discharge pressure, 4)
                                                                         temperature  range  required,  5)  pipe  size,  6)
                                                                         insulation  for  hot  or  cold  applications  7)  shear
                                                                         sensitivity affecting product quality, and 8) physical
                                                                         and chemical properties impacting pump operation.
                                                                         Proper flow control and precise pump selection are
                                                                         crucial for maintaining food quality, preventing cross-
                                                                         contamination, reducing energy use, and extending
                                                                         pump lifespan.
             Techniques  for  Choosing  the  Right  Pump  for  Food
             Products                                                    Principles for Selecting Valves in the
             Several types of pumps are used in food manufacturing factories, each   Food Industry
             with advantages and disadvantages. The choice of pump depends on   When choosing valves for the food and beverage
             factors such as the type and viscosity of the product, flow rate, and safety   industry, users should consider the product types,
             standards. The selection criteria differ based on the type and viscosity   hygiene standards in the production process, and
             of the food:                                                relevant safety regulations, ensuring compliance
               • Centrifugal Pump: This pump utilizes the centrifugal force from the   with the FDA or other appropriate agencies.
             impeller’s rotation to move liquids; thus, it’s suitable for low-viscosity   Commonly used valves in the food and beverage
             liquids like water, low-viscosity vegetable oils, fruit juices, and milk.  industry include:
               • Rotary Pump: This pump is ideal for high-viscosity liquids such as   • Gate Valve: Completely stops or allows flow,
             honey, sauces, jams, peanut butter, and vegetable oils.     suitable for high-viscosity liquids and high cleanliness
               • Diaphragm Pump: This pump uses diaphragm movement to push   standards.
             liquids. It is suitable for medium-viscosity liquids with solids and products   • Globe Valve: Controls flow with high precision,
             prone to foaming, such as broths and broths with minced pork.  suitable for high-viscosity liquids.
               • Vacuum Pump: Used for drawing liquids, such as filling products   • Ball Valve: Provides complete shutoff, suitable
             into cans or for dry foods.                                 for high-viscosity fluids, allowing quick flow control
               • Lobe Pump: Suitable for medium-viscosity liquids and shear-  or on-off action.
             sensitive foods due to its constant torque, used for concentrated fruit   • Butterfly Valve: Ideal for low-viscosity liquids,
             juices, cream, or yogurt.                                   providing quick flow control.
               • Gear Pump: This uses the meshing of two gears to move high-  • Diaphragm Valve: Strictly controls
             viscosity liquids without affecting their food properties, such as syrup,   contamination, suitable for corrosive liquids.
             chocolate, and high-viscosity vegetable oils.                  Pumps and valves are crucial in food and
               • Screw Pump: Utilizes the rotation of screws to move high-viscosity   beverage production. Users must select appropriate
             liquids with solids, such as peanut butter, tomato sauce, and chia seed   types and maintain them properly to ensure optimal
             pudding.                                                    performance, reduce production losses, and avoid
               Pumps used in the food industry may be made of stainless steel due   additional costs such as repairs, downtime, and
             to its corrosion resistance and ability to maintain hygiene standards.   contamination-related quality issues.
             However, non-metal materials like food-grade plastic or elastomers are
             used for foods that may react with metal, affecting quality or taste. For
             production, pumps must adhere to sanitary standards and ideally be
             certified by the 3A sanitary standard, which ensures hygienic design.   More Information    Service Info C007
             Pumps should also support Clean-In-Place (CIP) technology, allowing
             cleaning without disassembly, and ensuring cleanliness and safety.   เอกสารอ้างอิง / References
                                                                           Kutz, M. (Ed.). (2019). Handbook of farm, dairy and food
             Common  sanitary  pump  designs  include  airlift  pumps,  jet  pumps,     machinery engineering. Academic Press.
             centrifugal pumps, and positive displacement pumps.           Pfeffer, R. (2002). Hygienic design of centrifugal pumps
               Additionally, the Variable Frequency Drive (VFD) technology is     for the beverage and food processing industries.
             employed to control pump motor speed by adjusting the frequency of the     World Pumps, 2002(431), 23-25.
             electrical power supplied to the motor, enhancing pump efficiency. VFDs   Zaffora, A., Di Franco, F., & Santamaria, M. (2021).
                                                                             Corrosion of stainless steel in food and pharmaceuti
             convert AC to DC, filter, and store energy in capacitors, allowing the     cal industry. Current Opinion in Electrochemistry, 29,
                                                                             100760.
            50   FOOD FOCUS THAILAND  JUL  2024


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