Page 54 - FoodFocusThailand No.199 October 2022
P. 54

SITE VISIT

                                                                  include, for example, the type of cells, suitability of culture
                                                                  medium, steps, procedure, and personnel qualifications.
                                                                  Undoubtedly, Thailand boasts a competitive edge in terms of
                                                                  biological diversity, but its main obstacle is the enormous and
                                                                  ever-increasing costs of machinery, energy, and logistics,
                                                                  along with the lack of qualified, knowledgeable personnel that
                                                                  can conduct proper research and analysis of the components
                                                                  of each type of fruit waste to determine how such elements
                                                                  can be structurally modified and turned into novel products.


                                                                  Further Application and Future Action Plans
                                                                  Following its expansion strategies, Fruita Biomed Co., Ltd. is
                                                                  planning to build a machinery-manufacturing plant to boost
                                                                  its production capacity since its current PHA production relies
                                                                  on imported bioreactors, which pushes the costs to rise higher.
                                                                  Hence, the initiative of manufacturing its own bioreactors will
            different designs of containers with varying degrees of heat   enable the company to improve its production capacity and
            resistance. The production costs of our bioplastics are not any   keep costs down. The capacity is to be enhanced within the
            higher than those of their counterparts manufactured      next year. The quantity of fruit waste will be upped from 3,000
            elsewhere. The term “Fruit plastic” refers to the plastic made   tons to 30,000 tons for the projected PHA production of
            from our fruit waste, which is branded by Fruita Biomed as   6,000 tons per year, an estimation based on the continuous
            “FruitPlast.” These bioplastics were created in the body of          rise in international consumer demand for bioplastics, which
            living bacteria so they can be compatible with other living             is projected to grow by 10 times within the next five years.
            cells and humans or Biocompatible; therefore, it is suitable to   Moreover, there will be projects and joint investments that
            use as a medical material, medicine ingredients, or cosmeceutical   provide financial support to the researchers whose works are
            in the form of a Bio-Composite or Nano carrier.       not yet fully commercially applicable due to a lack of funds or
                                                                  access to adequate manufacturing facilities that are ideal for
            Sustainability and Reuse of In-plant Energy           the production of quality and standardized products. If the
            “Since there are multiple types of reusable energy and waste   products are to be introduced into the global market, they
            in our factories, the company has identified which areas of the   should at least be standardized enough to receive international
            factories need, for example, thermal energy, and it turned out   certificates  from  Europe  or  China. An  agreement  with
            that some types of culture medium require such energy. That   researchers will be made to arrange for the co-development
            has prompted us to reuse some forms of energy. To illustrate,   and co-research projects on biodegradable plastics, including
            the temperatures of foods and beverages are reduced by   PHA and plastics made from other types of fruit waste.
            cooling  towers,  and  the  thermal  energy  extracted  in  this
            manufacturing process is transferred for reuse in other parts   Ever-advancing Progress of Fruita Biomed
            of the factories. Additionally, cool water waste from chillers and   Although the company is now producing bioplastics mainly
            cold storage is piped to other places for further usage as well.   for exports to overseas countries, such as the USA or the
            Furthermore, raw materials are also reused across the entire   Middle East, it is also planning to further expand the production
            chain. Banana peels, which are leftovers from the production   capacity to satisfy both the international and domestic
            of banana juice, for example, are used to produce the packaging   markets. In addition, there are some new projects that Fruita
            for a said drink. Of course, our company always focuses on   Biomed is currently developing, several of which are in the
            making full use of raw material waste from the manufacturing   process of R&D, such as alternative, plant-based milk and
            processes to develop and create novel products,” affirmed           lab-cultured, cell-based meat. These will be the high-quality
            Mr. Rakchai.                                          food ingredients, odor, or biological chemicals with specific
                                                                  properties produced by synthetic biological production or
            Obstacles and Challenges                              called Synbio ingredients. These projects aim at applying the
            If analyzed deeply into the overall bio-industry, the production   company’s existing know-how, expertise, and machinery for
            of these bioplastics faces a range of obstacles and challenges,   further use in other areas so that the company can, in the
            which come in two forms: hard and soft assets. The former   near future, become the hub that commercially sources and
            mainly comprises the factors such as machinery, sterilization,   supplies parent cells, raw materials, and culture media for
            and control of bacteria  in  the factory. The machinery,  in   the production of alternative milk and lab-grown meat.
            particular, comes with hefty price tags, thus elevating the costs
            in general. The intangible part is to build a knowledge-base in
            the science technology and engineering team. The soft assets
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