Page 63 - FoodFocusThailand No.224 November 2024
P. 63

SCOOP


                    Humans are capable of error,             3. Compliant Networked Solutions Manual documentation in compliance is
                    even when the stakes are high.        resource-intensive, but using software can simplify and speed up these processes,
                    At the same time, pressure            thereby reducing operational costs. For example, recipe-weighing or quality-control
                                                          software offers strong workflow management, data capture, and reporting. These
                    on  production  costs  means          software types provide several significant benefits to data accuracy and integrity
                    resources need to be spent            over simple data-collection software.
                                                             When considering true data integrity in regulated environments, full integration
                    wisely. While paper logs have         of weighing equipment into software that supports compliance is the best solution
                    historically been the norm and        for manufacturers.
                    tend to be low-cost, automation of
                    results capture and storage can
                    help reduce error risk, enhance                         More Information        Service Info C012
                    productivity, and reduce waste or
                    rework compliant processes for
                    more accuracy.



                      Weighing processes—particularly
                    quality-critical  ones—need  to  follow
                    principles. Moving from paper-based
                    systems to paper-electronic systems
                    can help reduce documentation errors
                    and optimize processes.

                    3 Solutions to Enhance the
                    Accuracy and Precision of
                    Weighing Processes
                    A typical weighing process requires the
                    following data management activities
                    (workflow, Figure 1): 1) Creating and
                    transferring the recipe or procedure to
                    be followed. 2) Carrying out the actual
                    weight. 3) Transferring the results to the
                    batch record. 4) Transferring this data
                    to a MES system (Manufacturing
                    Execution System) for analysis and
                    storage. So, we can improve the
                    accuracy and ease of data transfer
                    during typical weighing processes with
                    three potential solutions:
                      1. Adding a Printer in the Weighing
                    Process  A  basic  way  to  reduce
                    transcription errors is by using the print
                    capabilities of your balance or scale.
                    Adding a printer is a simple way to
                    document and store data. An example
                    of a data flow (Figure 2) at a weighing
                    station involves capturing weights, which
                    are then printed and manually transcribed
                    into reports. These reports are checked
                    for errors by a second person, following
                    the '4 eyes' principle. Data may also be
                    manually transcribed into an ERP
                    system (Enterprise Resource Planning
                    System).
                      2. Automated Data Transfer  To
                    eliminate  manual  steps and  related
                    transcription errors, a scale or balance
                    can be directly connected to a computer
                    allowing unidirectional data collection
                    using a PC program. Data is submitted
                    as a text protocol.

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