Page 109 - FoodFocusThailand No.207 JUNE 2023
P. 109

SOURCE OF ENGINEER

                     Tribology Technique                  produced at the leak, the sound wave at the measurement point could also occur.
                     Tribology is the science and engineering   For the material inspection, the testing frequency will be from 250 kHz to 25
                     study of friction, wear, and lubrication to   MHz. The method could be standard, like hitting the testing material with a
                     prevent or delay machine deterioration   hammer and recording with an accelerometer or ultrasonic meter. Moreover, the
                     from  wear. This technique  could  be   sound transmission or pulse-echo technique, which is more sensitive than the
                     utilized in predictive maintenance by   sound wave inspection of the material, is utilized. This method detects defects
                     analyzing  used  oil  or  lubricant,   in the material by checking the time required for waves to travel to each point or
                     considering viscosity compared to new   through different surfaces in that material and sound resonance measurement
                     oil or lubricant, and analyzing water or   at only one side of the material. This method is used to inspect welding joints and
                     coolant contaminations in the oil. For   turbines.
                     engine oil, dilution of the lubricant due
                     to contaminated fuel and soot is
                     analyzed by infrared light. Furthermore,
                     the solid within the lubricant is examined             More Information        Service Info C017
                     as it might be a sign of machine wear in
                     the lubricated parts.
                        Furthermore, the lubricant’s light
                     absorption in each function is analyzed
                     to see if there are any Nitration,
                     Oxidation,  or  Sulfation  reactions.
                     Nitration will catalyze the oil’s oxidation
                     reaction. In addition, acidity could be
                     measured by Total Acid Number (TAN),
                     which will occur  after the oil has
                     deteriorated.  Alkalinity  could be
                     measured by Total Base Number (TBN),
                     which indicates the ability of the oil to
                     change acid to neutral. Low TBN results
                     from inappropriate oil type usage, not
                     changing oil for a long period or machine
                     overheating. FTIR Spectroscopy
                     method could utilize the spectrographic
                     analysis technique, which is a fast and
                     accurate measurement technique. The
                     technique will show the light absorption
                     for different waves in each element,
                     letting us know the metal that fell out
                     from wear.

                     High-Frequency Sound Wave
                     Inspection
                     We can use 3 types of applications for
                     high-frequency sound wave inspection:
                     Airborne Noise Analysis, Leak Detection,
                     and Material Testing. The Occupational
                     Safety and Health Administration has
                     set regulations in the USA to analyze
                     industrial factories’ airborne noise. The
                     ultrasonic  meter  inspects  factory
                     equipment to determine whether it
                     releases irregular noises. Liquid and
                     gas’s turbulent flow through small holes,
                     such as leaks, are analyzed for leak
                     detection. The leak produces a unique
                     high-frequency sound, which the high-
                     frequency sound wave technique could
                     detect. Inspection equipment such as
                     Airborne Sound sensors or Ultrasonic
                     Leak detectors are used. This method
                     effectively detects leaks in complex pipe
                     systems for gas and liquid distribution,
                     steam traps, valves, pumps, and
                     bearings. Even if the sound wave is not
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         104-109_Source of Eng_����.indd   109                                                                       23/5/2566 BE   07:59
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