Page 46 - FoodFocusThailand No.224 November 2024
P. 46

SMART PRODUCTION


              in the production process, which complicates operations.   Roles and Future of Trehalose in the Food Industry
              It requires careful control of environmental conditions to   Trehalose has a long-standing role in the food industry as a
              optimize the activity of both enzymes and often results   GRAS-certified food additive (Generally Recognized as Safe)
              in unintended by-products such as branched starch,   by both the US Food and Drug Administration (FDA) and the
              maltose, and maltotriose.                        Thai FDA. It helps retain moisture, enhance durability, and
                 A breakthrough has emerged with the discovery of   preserve the texture and taste of various food products, particularly
              trehalose synthase (EC 5.4.99.16), an enzyme that        in chilled or frozen items and dried foods like ice cream, frozen
              catalyzes the conversion of the α-1,4-glycosidic bond in   fruits,  and  vegetables. Trehalose  is  especially  effective  in
              maltose to an α-1,1-glycosidic bond, thereby producing   maintaining  the  stability  of  proteins  and  cell  membranes
              trehalose. Notably, this enzyme enables the reaction         during freezing and thawing. It prevents the formation of large
              without requiring a coenzyme and exhibits weak   ice crystals that can damage food structure. As a non-reducing
              hydrolytic activity, resulting in glucose as a by-product.   sugar, trehalose does not cause browning when exposed to
              Trehalose synthase (TreS) is found in various bacterial   heat,  preserving  the  visual appeal of food  products after
              species    including Pimelobacter sp., Thermus aquaticus,   processing.  In  baked  goods,  trehalose  aids  in  moisture
              Mycobacterium smegmatis, and Picrophilus torridus.   retention, yields a softer texture, and extends shelf life. It also
              This enzyme-based method for trehalose production has           serves  as  a  sweetener  and  helps  prevent  undesirable
              quickly gained widespread attention for several reasons:         flavors caused by the degradation of starch, fat, and protein
              it simplifies the process into a one-step reaction that is        during  heating,  chilling,  or  oxidation.  With  its  low  glycemic
              easier to control, utilizes maltose syrup derived from   index, trehalose raises blood sugar levels slowly, making it
              starch as a cost-effective substrate, and produces   suitable for use in foods for diabetic patients when consumed in
              glucose as its only by-product. When comparing the   appropriate amounts.
              advantages and disadvantages of both approaches, the   Today’s  fast-paced  lifestyle  significantly  influences
              one-step enzymatic process stands out for its greater   consumers’ dietary choices, often leading them to opt for fast
              potential in terms of industrial scalability. However, a   food or ready-to-eat meals due to their convenience and minimal
                                                                             `
              significant limitation is that natural bacterial strains   preparation time. Consequently, the market for ready-to-eat
              express trehalose synthase at low levels.        meals, both chilled and frozen, has been expanding rapidly,
                 To address the previously mentioned challenge, a   and this trend is expected to continue, driving up demand for
              research team from the National Center for Genetic   trehalose in the food industry. According to a report from Market
              Engineering and Biotechnology (BIOTEC), part of the   Data Forecast, the global trehalose market was valued at
              National Science and Technology Development Agency   approximately USD 242.7 million in 2023 and is projected to
              (NSTDA), has developed an innovative biocatalyst for   reach USD 304.4 million by 2028, with an annual growth rate of
              the one-step production of trehalose using trehalose   5% . Trehalose also finds applications in the cosmetic and
                                                                 1
              synthase. Leveraging genetic engineering and advanced   pharmaceutical industries, where it helps retain skin moisture
              enzyme technology, this biocatalyst achieves high levels   and enhances the stability of enzymes, proteins, functional
              of  trehalose  synthase  expression,  demonstrating   ingredients,  vaccines,  and  other  medical  products  during
              significant industrial potential. The biocatalyst is available   storage. Additionally, it protects transplant organs from freezing-
              in various forms including the recombinant enzyme   induced deterioration. Given its multifunctional properties, the
              system (secreted enzyme) and the whole-cell biocatalyst   demand for trehalose is on the rise. Therefore, the novel one-step
              system. The former recombinant enzyme system offers   enzymatic reaction approach presents a promising solution for
              high trehalose yield, easy to use, and is compatible with   more efficient trehalose production, potentially meeting the
              several industrial processes. Additionally, the unique   anticipated increase in demand in the future.
              whole-cell biocatalyst that immobilizes trehalose
              synthase on the outer cell surface can streamline
              downstream processing steps including enzyme               More Information        Service Info C007
              separation  from  trehalose product. This  whole-cell
              biocatalyst also improves enzyme stability, enables
              recycling  of the  used  whole-cell  biocatalysts,  and   เอกสารอ้างอิง / References
              promotes environmental sustainability. Our innovative   1   www.marketdataforecast.com/market-reports/trehalose-market
              enzyme technology for trehalose production presents     Teramoto, N., Sachinvala, N., Shibata, D.M. 2008. Trehalose and
                                                                  Trehalosebased Polymers for Environmentally Benign,
              an enhanced alternative to traditional trehalose     Biocompatible and Bioactive Materials. Molecules 13, 1773–1816.
              manufacturing processes. Furthermore, the maltose   Burek, M., WASKIEWICZ, S., & Wandzik, I. 2015. Trehalose–
              syrup used as a reactant can be sourced from affordable     properties, biosynthesis and applications. methods, 3, 9-10.
              and widely available materials like tapioca, rice, or other   Cai, X., Seitl, I., Mu, W., Zhang, T., Stressler, T., Fischer, L., & Jiang,
                                                                  B. 2018. Biotechnical production of trehalose through the trehalose
              starch-derived biomass in Thailand, thereby bolstering     synthase pathway: current status and future prospects. Appl.
              the country’s capacity to establish its own trehalose     Microbiol. Biotechnol.102(7), 2965-2976.
              production industry.                              Chen, A., & Gibney, P. A. 2023. Dietary trehalose as a bioactive
                                                                  nutrient. Nutrients, 15(6), 1393.

            46   FOOD FOCUS THAILAND  NOV  2024


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