Page 34 - FoodFocusThailand No.227 February 2025
P. 34

SMART
            SMART PRODUCTION PRODUCTION PRODUCTION
            SMART






















              Lean Integrate Green Productivity:


              Guidelines for Enhancing Sustainable


              Productivity through the Lean Concept



              Continuous improvement of work processes through increased productivity is critical. This effort enhances
              organizational efficiency, reduces waste, improves quality, and lowers costs by optimizing resource
              utilization. Every individual in the organization contributes to this process of improvement. Additionally,
              given the growing global emphasis on sustainable development, businesses aiming to export products
              internationally must thoroughly understand how to enhance process efficiency to drive sustainability within
              the food industry.


              Tools for Productivity               particularly significant for the food industry, which relies heavily on labor. While
              Enhancement in Processes             food production often involves machinery, systematic maintenance is crucial.
              The concept of green productivity, an   Consequently, total productive maintenance, emphasizing participation from all
              initiative  by  the  Asian Productivity   personnel, becomes essential.
              Organization  (APO),  is  a  vital  tool.  Its   However, food manufacturing facilities should adapt this approach to suit their
              objective is to promote resource efficiency   production processes and environments. Prioritization should be based on
              and productivity, leading to improved   identifying losses, such as problem areas, bottlenecks in the process, points
              performance, cost reduction, and     impacting product quality, and steps contributing to high production costs. These
              sustainability in economic, social, and   insights  should  guide  the  planning  and  sequencing  of  development  and
              environmental dimensions. Green      improvement efforts to optimize efficiency and sustainability.
              Productivity emphasizes both productivity
              enhancement and ecological sustainability.
              Regarding productivity and efficiency
              improvement, the principles of ‘lean’ are
              applied as a crucial tool to optimize work
              processes. The primary goal of lean is to
              minimize the ‘7 wastes’, also referred to as
              Muda in Japanese, which include
              overproduction, unnecessary inventory,
              inefficient  transportation,  waiting  time,
              excessive motion, defective products and
              rework, and ineffective processing.
                 The organization can enhance process
              efficiency if personnel are knowledgeable
              about identifying these wastes (7 waste
              findings)  and  engage  in  continuous
              improvement initiatives (Kaizen). This is

            34   FOOD FOCUS THAILAND  FEB  2025


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