Page 35 - FoodFocusThailand No.227 February 2025
P. 35

SMART PRODUCTION



                     Green Productivity through
                     Sustainable Resource
                     Management
                     The food industry is resource-intensive
                     due to seasonal variability and diversity
                     in raw materials, which affect production
                     efficiency and quality. Additionally,
                     substantial amounts of water and
                     energy are consumed.  Therefore,
                     organizations must seek ways to use
                     resources efficiently to promote
                     sustainability.  Green  productivity
                     strategies emphasize analyzing
                     processes by applying material flow
                     cost accounting (MFCA) and resource
                     productivity management. These
                     approaches help organizations        ภาพที่่� 1  ตััวอย่่างการวิเคราะห์์ Material & Resource Flow Analysis
                     maximize resource utilization and    Figure 1 Example of Material & Resource Flow Analysis
                     minimize waste, including reducing raw
                     material losses, reducing energy waste,
                     minimizing consumable material losses,   เอกสารอ้างอิง / References
                     and reducing waste generation and   Manual on Material Flow Cost Accounting: ISO 14051 By APO: Asian Productivity Organization
                     environmental impact.               Handbook on Green Productivity By APO: Asian Productivity Organization
                        The analysis of processes using
                     the principles of MFCA and process
                     improvement through resource                           More Information        Service Info C004
                     productivity management is based on
                     the principle of mass balance. This
                     approach  enables  organizations  to
                     examine their production processes and
                     operational methods to identify critical
                     points of resource waste. The insights
                     gained can then be used to implement
                     green Kaizen, leading to improvements
                     that benefit both cost reduction and
                     environmental sustainability.
                        The MFCA analysis involves
                     examining the material flow through
                     various process steps and identifying
                     the losses incurred at each stage. This
                     analysis focuses on determining which
                     steps generate the most significant
                     losses and prioritizes those areas for
                     improvement. In addition to analyzing
                     losses in quantity, MFCA also considers
                     the costs associated with these losses.
                     This dual focus provides a clear
                     perspective on cost reduction  and
                     material waste minimization.
                        Applying the lean integrated green
                     productivity concept is crucial for
                     analyzing and improving processes in
                     the food and beverage industry. This
                     methodology aims to enhance resource
                     utilization efficiency across all four key
                     factors (4M): man, machine, method,
                     and material, to improve processes with
                     a dual focus on cost reduction and
                     sustainability.
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